Article: The Importance of Industrial Placements: What I have gained from my placement at DB ESG
Undertaking an industrial placement can be one of the most important decisions an engineering student can make. For Archie Stone, a Mechanical Engineering undergraduate with the University of Sheffield, his year at DB ESG as a Mechanical Placement Engineer has provided not only technical development, but clarity on his future career path.
Exploring a Career in the Rail Sector
“I’ve always had an interest in the rail sector”, Archie explains, “primarily through my involvement in the IMechE Railway Challenge at University. This is a challenge in which teams design and build 10 ¼ inch gauge locomotives competing against other universities and companies. I was part of the Railway Challenge mechanical team for three years, designing a handbrake, bogie frames and a chain tensioning system. This was a fantastic introduction to the rail industry, but I was curious how the same engineering would scale up to main line rolling stock.”
Like many students, Archie did not know exactly which aspect of rail he wanted to focus on. “That variety is what attracted me to DB ESG. As a rolling stock consultancy, it offered exposure to multiple aspects within the rail industry, rather than being limited to a single specialism.”
A key differentiator for Archie was also DB ESG’s placement rotation scheme, which allowed him to undertake mini placements experiences in different teams across the business, such as Digital Engineering, Design and Business Development. “That breadth of experience is something you wouldn’t typically get elsewhere.”
Taking on Real Responsibility
Archie has spent most of his placement with the Mechanical Engineering team, working on a wide range of projects. “My work has ranged from designing coupler adapters to organising material testing. The nature of a rail consultancy means that projects are always changing, there is always something new to get involved in.”
Developing Industry Ready Skills and Experience
The scope of work has helped Archie translate academic theory into practical engineering experience. A major area of skills development for him has been his experience of Finite Element Analysis (FEA). “At university, I was introduced to the basics of static structural analysis using Ansys, but during my placement I have been able to significantly improve my skills in this area, learning from experienced engineers and applying this knowledge to analyse real world scenarios.” One of the most significant packages of work that he has been involved in at DB ESG was the design and modelling of an exhaust bracket. “I worked on redesigning an exhaust bracket that was failing due to resonance at the engine’s idling frequency. This taught me how to perform modal analysis in Ansys to better understand the issue and develop a solution.” He was then able to apply these newly developed skills to a different project, using this knowledge to test equipment fitted as part of the Class 66 ETCS installation – a major project being undertaken by DB ESG.
Gaining Invaluable Industry Experience
Beyond office-based work, Archie has also had the opportunity to visit customer sites and see projects in action. “One of my highlights has been visiting the Siemens Mobility facility in Goole, where I performed Quality Assurance inspections on the new 2024 Tube Stock for the Piccadilly line. It was fascinating to see how rolling stock is developed at that scale and how companies collaborate throughout the industry. It was a fantastic experience.” Archie has also represented the company at university careers fairs, helping DB ESG to find their next placement students and inspiring rail engineers of the future.
Being Part of the Team
For Archie, one of the most memorable aspects of his placement has been the people and the culture. “Everyone is so approachable and friendly, always willing to help and answer any questions you may have. I quickly felt like a valued member of the team.” This is reinforced by the social side of DB ESG life. “From themed office fuddles, where everyone brings in food to share, to weekly five-a-side football games and company events. There is a real sense of community.” This reflects a wider theme seen in the experiences of our placement engineers —students are treated as part of the team, not just observers, which is key to gaining meaningful experience.
Helping to Shape Future Career Decisions.
“This year has been extremely valuable to me. It has given me a thorough and realistic glimpse of the rail industry. It’s helped me to understand the aspects that I enjoy, what I am and am not suited to, and how I want to shape my future career.” This placement has helped inform Archie which modules to take when he returns to university in the Autumn, and provided inspiration for final year project ideas.
Advice for Future Placement Students
Archie encourages future placement engineers to take a proactive approach. “Make the most of the talented people around you – learn from them and get involved wherever you can.” He also highlights the importance of taking advantage of every opportunity offered. “If there is something you want to do, ask. Try to attend as many customer site visits as possible, they are a great way to bring your work into context.”
Why Industrial Placements Matter
Archie’s experience highlights why placements are such a critical step for engineering students:
- They provide real-world applications of academic learning.
- Build technical and professional confidence.
- Offer exposure to different career pathways.
- Enable meaningful contributions to live projects.
- Help shape informed career decisions.
At DB ESG, placement students are given responsibility, support and opportunities to grow—helping them to build a strong foundation for their future careers. Potentially interested in starting your career journey with DB ESG? Follow the below link - Early Careers
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